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What does industry 4.0 offer to a manufacturing organization?


Manufacturers have driven continuous improvement and quality management programs in manufacturing industries. This includes lean, six sigma or Overall equipment effectiveness(OEE) methodologies. Lean manufacturing results in a net improvement in total productivity. It is a series of methods designed to minimize the waste of material and labor while maintaining or increasing levels of production. Six Sigma manufacturing was originally developed as a kind of quality control for large scale manufacturing companies. The main purpose is to improve the manufacturing processes along with eliminating the number of defects found in them. This methodology is now extended to other types of industries all over the world. OEE (Overall Equipment Effectiveness) is the gold standard that can identify the percentage of manufacturing time that is truly productive. This means if you are manufacturing only Good Parts, as fast as possible, with no Stop Time then your OEE score will be 100%.

Industry 4.0

Industry 4.0 represents the fourth industrial revolution. Computers were introduced in Industry 3.0. It is true to say that Industry 4.0 actually optimizes the computerization of Industry 3.0. That means the fourth industrial revolution takes what was started in the third. Digitization, automation, and data collection are the three key principles of Industry 4.0. On the other hand cyber-physical systems, the Internet of Things and the Internet of Systems are the three that make the smart factory possible. In addition, enhances it with smart and autonomous systems fueled by data and machine learning. Furthermore, Industry 4.0 offers the opportunity for manufacturers to optimize their operations fast. Same time efficiently by knowing where to pay attention. Thus can increase their yield.  Most importantly, the key component of Industry 4.0 is the Internet of Things(IoT). It is the network of connected devices utilizing the cloud environment.

Digital transformation

A new wave of approaches driven by Industry 4.0 technologies offers unparalleled improvement opportunities. In fact, digital transformation is the profound transformation of business and organizational activities, moving to a digital business. Here digital technologies help to change a business model. It can provide new revenue and value-producing opportunities. Automated workflow, decision support, mobility, workforce upskilling and change management are the five core competencies of a digitally mature organization. These serve as a key to utilize the technology available fully. Automated workflows and decision support are industry 4.0 technologies. They offer manufacturers a new way to solve quality control and operational uptime. As far as a digitally mature organization is concerned, more data flows in from different systems and devices. All in all, manufacturers can do well to couple automated workflows to orchestrate people, systems, machines and processes. Thus possible for them to take smart action from this data.

The five core competencies of a digitally mature organization are described below:

Automated workflow

Many manufacturers run their production work orders, preventive control plan or raw material workflows by compiling information from various systems. These include manufacturing execution system (MES), warehouse management system (WMS). A number of other information sources and formats such as Excel spreadsheets also include in this category. Whereas a  digitally mature manufacturer uses automated workflows to orchestrate different systems, people and machines to run the show. Workflow orchestration can be described with an orchestra conductor as an example. He or she doesn’t play an instrument but instead instructs dozens of people to play their instruments at once.

Decision support

Automated decision support and Expert third-party decision support are the two types of decision support that digitally transformed organizations usually take. In automated decision support, decision support is embedded in the workflow. So decisions can be made in an automated fashion. The workflow contains a decision matrix. It is able to make decisions based on data. It can decide the actions it should take and knows where human intervention needed.  Expert third-party decision support comes in various forms. It is usually a third party, maybe an external consultant working on a project or maybe a remote expert who can access your data when required to lend advice.

Mobile and remote accessibility

This step mainly deals with the interaction between co-workers. Mainly, how you and your staff interact with physical and IT/software systems to carry out your work. Mobile technologies are being increasingly integrated OEE systems, paperless quality management systems and maintenance management systems. Thus connects the co-workers. This capability allows people to move freely around the factory floor and can focus on other core tasks. Remote accessibility helps managers review the manufacturing quality metrics remotely. That means connecting remotely to your system to see what you see and resolve faults, in real time.

Workforce  Upskilling

In the manufacturing industry, workforce training and change management are important considering the digital transformation initiative. Considering those in managerial level, their skill lies in refocusing their managing efforts deeply towards their workforce including workflow also. In order to optimize workflows, managers should be skilled in data analysis and decision making.  Upskilling operators in the areas of continuous improvement, preventive maintenance is a real challenge. Rather than just one machine, they should know how the line operates.

 Effective change management

Effective change management involves seeking input from people who will ultimately be running new technologies or processes. They will have the best ideas. Their uptake of the change will either make or break the project.

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Hari Vishnu Pavithran, Engineer, Automation Industry – Techno Park, Trivandrum

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Automation Training Trivandrum, Kerala

Faculties are brilliant and helpful.I am readily satisfied with IPCS.

Joy Ouseph – Automation, CCTV and security system Trivandrum, Kerala

Institution is leading to automation expertise for real time scenario....it is best for CCTV and security system

Automation, CCTV and security system Trivandrum, Kerala

HalGatewood.com Plugins
4.0
2018-05-28T11:52:41+00:00

Automation, CCTV and security system Trivandrum, Kerala

Institution is leading to automation expertise for real time scenario....it is best for CCTV and security system

Vishnu Vdev V – Automation Placements Trivandrum, Kerala

Good plc training providers in Trivandrum. Much helpful training for getting jobs in automation field. Placement options offered is also... Read All

Automation Placements Trivandrum, Kerala

HalGatewood.com Plugins
5.0
2018-05-28T11:56:03+00:00

Automation Placements Trivandrum, Kerala

Good plc training providers in Trivandrum. Much helpful training for getting jobs in automation field. Placement options offered is also good.

Harikrishnan S – Automation Placements Alappuzha, Kerala

Good training,excellent faculties

Automation Placements Alappuzha, Kerala

HalGatewood.com Plugins
5.0
2018-05-28T11:59:30+00:00

Automation Placements Alappuzha, Kerala

Good training,excellent faculties

Devika Mohanan Pillai – BMS Training Trivandrum, Kerala

The faculty and infrastructure in IPCS automation is very good I would especially like to appreciate the method of teaching... Read All

BMS Training Trivandrum, Kerala

HalGatewood.com Plugins
5.0
2018-05-28T12:24:58+00:00

BMS Training Trivandrum, Kerala

The faculty and infrastructure in IPCS automation is very good I would especially like to appreciate the method of teaching .i will recommend my friends for their BMS training in IPCS

Arunraj M S – PLC Programming & Control Panel Designing at EG&G Riyadh, Saudi Arabia

Got job in EG & G Saudi Arabia. Thanks to IPCS Trivandrum. Thanks for providing excellent training in PLC programming... Read All

PLC Programming & Control Pannel Designing at EG&G Riyadh, Saudi Arabia

HalGatewood.com Plugins
4.0
2018-05-28T12:50:17+00:00

PLC Programming & Control Pannel Designing at EG&G Riyadh, Saudi Arabia

Got job in EG & G Saudi Arabia. Thanks to IPCS Trivandrum. Thanks for providing excellent training in PLC programming and control panel designing.

Anoop S – Automation system engineer Calicut, Kerala

A good plc automation and robotics training centre. Faculties are more supportive and excellent training providers.

Anoop S - Automation system engineer Calicut, Kerala

HalGatewood.com Plugins
5.0
2018-05-28T12:54:05+00:00

Anoop S - Automation system engineer Calicut, Kerala

A good plc automation and robotics training centre. Faculties are more supportive and excellent training providers.

Shaza Mol – Automation & PLC Training Trivandrum, Kerala

Best training center for automation and PLC training. Good lab facilities and machinery. I Like , Thank you IPCS.

Shaza Mol - Automation & PLC Training Trivandrum, Kerala

HalGatewood.com Plugins
5.0
2018-05-28T12:56:39+00:00

Shaza Mol - Automation & PLC Training Trivandrum, Kerala

Best training center for automation and PLC training. Good lab facilities and machinery. I Like , Thank you IPCS.

Maneesh Mathew Koshy – Automation Engineer Kollam, Kerala

Having very good experience in IPCS. Friendly staffs , clarifying doubts.Good study environment

Automation Engineer Kollam, Kerala

HalGatewood.com Plugins
5.0
2018-05-28T12:59:35+00:00

Automation Engineer Kollam, Kerala

Having very good experience in IPCS. Friendly staffs , clarifying doubts.Good study environment

Benyameen Anna – Automation Engineer Ghana

Very good coaching with practice

Automation System Engineer Ghana

HalGatewood.com Plugins
5.0
2018-05-28T14:52:50+00:00

Automation System Engineer Ghana

Very good coaching with practice

Sreejith Mohan – BMS & CCTV Security System Training Thrissur, Kerala

Best BMS training and cctv training. I liked it.

BMS & CCTV Security System Training Thrissur, Kerala

HalGatewood.com Plugins
5.0
2018-05-29T06:56:37+00:00

BMS & CCTV Security System Training Thrissur, Kerala

Best BMS training and cctv training. I liked it.

Risin Samuel – Automation System Engineer Trivandrum, Kerala

It's was good experience to be a part of IPCS Trivandrum.

Automation System Engineer Trivandrum, Kerala

HalGatewood.com Plugins
4.0
2018-05-29T06:58:52+00:00

Automation System Engineer Trivandrum, Kerala

It's was good experience to be a part of IPCS Trivandrum.

Suriya Krishna – Programming and industrial Automation Training Dubai, UAE

Best Institution for Designing, Programming and industrial Automation. International standards and certified institutions all over the globe. Happy to say... Read All

Programming and industrial Automation Training Dubai, UAE

HalGatewood.com Plugins
5.0
2018-05-29T07:10:12+00:00

Programming and industrial Automation Training Dubai, UAE

Best Institution for Designing, Programming and industrial Automation. International standards and certified institutions all over the globe. Happy to say i have chosen a right institution for Automation Course.

Anil Mohan – Automation Engineer Dubai, UAE

This place helped me a lot to improve my skills on automation by giving the real industrial exposure . excellent... Read All

Automation Engineer Dubai, UAE

HalGatewood.com Plugins
5.0
2018-05-29T07:22:35+00:00

Automation Engineer Dubai, UAE

This place helped me a lot to improve my skills on automation by giving the real industrial exposure . excellent lab facilities and good training methodologies

Srinivas B – Automation System Engineer Dubai, UAE

Excellent faculty and excellent teaching facilities. Almost all the brands available for hands on training . 100 % Individual attention... Read All

Automation System Engineer Dubai, UAE

HalGatewood.com Plugins
5.0
2018-05-29T07:56:38+00:00

Automation System Engineer Dubai, UAE

Excellent faculty and excellent teaching facilities. Almost all the brands available for hands on training . 100 % Individual attention .
4.8
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WORKSHOPS [ 2 - 5 DAYS ]

  • Corporate Companies
  • Working Professionals
  • Education Institutions

IPCS AUTOMATION TRAINING INSTITUTE

IPCS Automation research oriented Training Institute, Providing job oriented training & Government, International certification with 100% placements. IPCS Automation Authorized training center for PLC Training, automation Training, corporate Training, Marine Automation, Process Control Automation, Machine Automation, Industrial Automation, Building Management System Training, SCADA Training, DCS Training, HMI Training, VFD Training, CCTV & Security System Training, BMS Training, Control Panels Designing Training, Calibration Training, EMBEDDED Training.

IPCS AUTOMATION TRAINING INSTITUTE

IPCS Automation research oriented Training Institute, Providing job oriented training & Government, International certification with 100% placements. IPCS Automation Authorized training center for PLC Training, automation Training, corporate Training, Marine Automation, Process Control Automation, Machine Automation, Industrial Automation, Building Management System Training, SCADA Training, DCS Training, HMI Training, VFD Training, CCTV & Security System Training, BMS Training, Control Panels Designing Training, Calibration Training, EMBEDDED Training.

Automation Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

PLC Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

SCADA Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

VFD Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

DCS Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

HMI Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

Electric Control Panel Designing Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

Process Control Automation Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

Automation Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

Automation Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

Automation Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

Automation Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe

Automation Training: India | Mumbai | Kerala | Cochin | Calicut | Trivandrum | Tamil Nadu | Coimbatore | Chennai | UAE | Saudi Arabia | Qatar | Singapore | Malaysia | Africa | Nijeria | Ghana | Sudan | Zimbabwe