The QC procedure initializes early before the first production model of a vehicle introduced to the assembly line. Before the actual production, all the firms will go for the prototype and test it for finding the weaknesses, mechanical problems and other details that could be improved. Once the prototype gets customized up to it’s optimum, this design will go for production. Quality Control is a parallel procedure continued throughout each end of the production line. Quick after the production, the products are again subjected to testing the problems like fluid and air leaks, mechanical problems and proper assembly.
Automotive QC Techniques
Quality Engineers have designed a number of tests to find out how long the reliability of a car will stand up to real-world and at what extreme the car can be used. For instance, they will do a rash drive over the specially designed surface to test the smoothness, suspension and comfort of drivers. Later the Quality Engineers will expose the car to extreme weather to test the capacity and workability of each part in that extreme condition. After the entire production, the quality Engineer will ask the worker to fill the car with smoke to check the sealed windows and doors are airtight.
An Important quality-control test done in the automobile industry is the crash test. Car manufacturers will specially assign QC Team to do Quality tests to make sure its products and safety systems will work as per the design.
Advanced QC
The most significant part in structure a quality vehicle is the human touch. Therefore, numerous vehicle manufacturers attempt to assemble a corporate culture where each and every representative is in charge of value. In the event that they see an issue with an item, workers are urged to approach so the organization can make it right. Obviously, that doesn’t really resolve every quality issue at the processing plant, yet a sharp arrangement of human eyes and a strong commitment to building the most ideal vehicle to keep the organization sheltered, safe and running appropriately.
Select Appropriate Tool
Car quality control is tied in with having the correct tool for the activity. These devices will fluctuate according to the item that is being delivered, yet there are a few tools that any car factory can use to improve their quality control plan. These tools incorporate a Failure Mode Analysis, Statistical Process Control and a Measurement System Analysis.